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Specifications

  • Easy integration into manual screwing assembly lines.
  • Process-Specific Software.
  • Updating scanning points adaptively.
  • Automatic Sensor Calibration.
  • Refilling of the auto-feeding unit without stopping the system.
  • Screwing for different colored products.
  • Scanning Area: 20mm x 20mm x 30mm.
  • 3D Scanning: Calculating both translation (X,Y,Z) and Rotation (RX,RY,RZ) data.
  • Scanning accuracy: Translation ( X + -0.1mm y + -0.1mm z + -0.2mm ), Rotation ( 0.1° ).
  • Logging: Up to 500.000 scanning data are kept in memory.
  • Cycle Time: The time per hole of scanning and robot transition movements is 2 seconds. Screwing time depends on the screw type. The average is 1 second.

Problems in Production Conditions

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Status 1

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Status 2

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Status 3

  • Eccentrically overlapping holes in production conditions.
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  • Machine positions in production conditions that are not ideal for robotic screwing.

Industries That Screwing System Can Use

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White Goods

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White Goods Components

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Electronics Manufacturing

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Automotive

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Automotive Suppliers

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Plastic

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Manufacturers and Suppliers

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General Industry

Comparison of Screwing Systems

Screwing With Fixtures

Screwing Using 2D Camera

Screwing Using 3D Camera

Smart Screwing

Fixture need

Precise fixturing required

Partial fixturing is sufficient

Partial fixturing is sufficient

No fixture needed

Position tolerance of the part to be screwed

0.1 mm

3cm in Y and Z axis 0.1mm in X axis

3cm in X, Y and Z axis

3cm in X, Y and Z axis

Angle tolerance of the part to be screwed

0.1°

0.1°

0.1°

10°

Fixture Cost

High

Mid

Mid

No Cost

Camera-Sensor Cost

__

€€€

€€€€€

The effect of light in the environment

__

Special lighting and closed cell required.

Special lighting and closed cell required.

No need for special lighting and closed cell

Position Dimensions

__

XY

XYZ

XYZ

Rotation Dimensions

__

No

No

ABC

Position Accuracy

__

0.1 mm

0.1 mm

0.1 mm

Rotation Accuracy

__

No

No

0.1°

Breakdown Response Time

Min. 1 day

Min. 1 day

Min. 1 day

Max. 4 hours

Auto Calibration

__

No

No

Yes

Adaptive Scan Zone

__

No

No

Yes

Logging Scan Records

__

No (in Standard Camera Software)

No (in Standard Camera Software)

Yes (500,000 scan records)

Total Cost of Ownership

€€€

€€€€

€€